ADINA offers advanced material models in response to the need for advanced polymers in challenging engineering applications. To verify the results, both advanced material models and robust finite element solvers are employed. More specifically, the consideration of viscoelastic (time-dependent) effects becomes crucial if polymeric components are used in service.
For instance, biomedical applications increasingly use materials like ultra-high molecular weight polyethylene, while industrial sealing and bearing applications benefit from polytetrafluoroethylene (Teflon) due to its low friction, chemical inertness, and high resistance to temperature, corrosion, and stress cracking. These components frequently experience significant deformations in scenarios involving contact, temperature variations, and other nonlinearities. Therefore, a thorough comprehension of their viscoelastic behavior is essential.
To meet customers' needs, ADINA provides support for the Bergström-Boyce and Three-Network viscoelastic material models. These advanced models enable users to accurately capture the intricate viscoelastic behaviors of polymeric components. ADINA's powerful solvers, comprehensive element library, and multiphysics capabilities allow users to fully utilize these material models for optimal simulations.
Benchmark
The small punch test is a well-established technique for material characterization. It involves placing a disk-shaped specimen within a die and then applying a punch against the specimen. The punch is driven at a controlled rate of 0.5mm/min, and the reaction force is recorded as the displacement progresses. In this particular study, the material being tested is a high-density polyethylene. The experimental setup is depicted in Figure 1.
To simulate the material behavior during testing, ADINA's Three-Network model was utilized, with material parameters obtained from Bergström and Bischoff [1]; these models take into account the frictional contact effects. ADINA employs powerful, higher-order u/p elements that effectively prevent volumetric and shear locking, ensuring accurate results even in cases of severe deformation.
Figure 2 shows a comparison between the predictions from both the 3D-solid and axisymmetric analyses and the experimental results [1]. Remarkably, ADINA's implementation of the Three-Network model closely matches the experimental data for polyethylene in both the three-dimensional and axisymmetric two-dimensional cases. The axisymmetric model runs faster, but it is limited in capturing any asymmetric modes that might be induced, especially under extreme compressive stresses.
Overall, ADINA's Three-Network model proves to be a reliable tool for predicting material behavior in the small punch test, showing excellent agreement with experimental data for high-density polyethylene.
Thermal Effects
The Bergstrom-Boyce and Three-Network material models are capable of incorporating thermal effects, such as expansion and temperature-dependent viscoelastic behaviors. Furthermore, these models consider the dissipative nature of viscoelastic materials, meaning they generate heat during deformation. ADINA can accurately predict the internal heat generation through fully-coupled thermomechanical analysis.
In Figure 3, the Three-Network model is utilized with ADINA's 3D-shell element to simulate a rubber CV-joint boot. This comprehensive model takes into account self-contact and temperature effects within a fully-coupled thermomechanical analysis. The internal dissipations within the material are considered as heat generation in this analysis.
Conclusion
With the increasing sophistication of designs and the growing significance of complex material behaviors in determining overall performance, the selection of suitable material models for analysis becomes crucial. ADINA provides a comprehensive library of advanced material models, alongside state-of-the-art finite element formulations, solvers, and contact algorithms. These tools can be confidently employed in conjunction with advanced material models for various multiphysics applications.
References
Sources: blog.virtuosity.com, adina.com, polymerfem.com
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